Material
SM | Single Melt |
DM | Double Melt |
VM | VIM/VAR |
Chemical Composition
Chemmical Composition (Wt%) |
C | Si | Mn | P | S | Ni | Cr | Mo | Cu | AI |
SM(VOD) | ≤ 0.03 |
≤ 0.75 |
≤ 0.80 |
≤ 0.040 |
≤ 0.005 |
12.0 16.0 |
16.0 18.0 |
2.0 3.0 |
≤ 0.50 |
– |
DM(VAR) | ≤ 0.01 |
≤ 0.3 |
≤ 0.4 |
≤ 0.03 |
≤ 0.003 |
14.5 15.0 |
16.5 17.0 |
2.2 2.5 |
≤ 0.25 |
≤ 0.01 |
VM (VIM+VAR) |
≤ 0.010 |
≤ 0.200 |
≤ 0.050 |
≤ 0.020 |
≤ 0.003 |
14.5 15.0 |
16.5 17.0 |
2.2 17.0 |
≤ 0.20 |
≤ 0.01 |
(Standard spec : SEMI F20 – S≤0.01%)
Dimensional Specification
– ASREIN valves meet the end-to-end length and overall envelope.
(Standard spec : SEMA TECH 96063137-ENG)
Specifications
EP | Ra ≤ 5unich |
Ry ≤ 0.7㎛ |
BA | Ra ≤ 10unich |
Ry ≤ 3.0 ㎛ |
AP | Ra ≤ 100unich |
Ry ≤ 25 ㎛ |
He Leak Test
– All valves are 100% helium leak tested. Tests are performed using a helium leak detector machine with a sensitivity of 1×10-9 atmcc/sec
– Inboard Leak Integrity : ≤3×10-9 atmcc/sec
(Standard spec : SEMI F1)
– Leak across the seat : ≤3×10-9 atmcc/sec
(Standard spec : SEMASPEC 90120391B-STD)
* Held for at least 15 seconds.
Particles
for particles≥0.1㎛, contribution ≤20Particles/ft3
for particles≥0.02㎛, contribution ≤75Particles/ft3
(Standard spec : SEMASPEC 90120390-STD)
Moisture Test
– Test procedures per SEMI F58 For low surface area component (valve, regulator), time to recover to baseline from a 200 ppb spike (SEMI F58) is 1 hour.
(Standard spec : SEMI F58)
Reliability
– More than 3 million cycles for pneumatic valves
– More than 100,000 cycles for manual valves.
(Standard spec : SEMASPEC 90120395-STD, SEMASPEC 91060573-STD)
Electropolished Surfaces-Surface Finish
– Surface Defects : maximum 25 for any one location, with maximum average of 15.
(Standard spec : SEMASPEC 90120401-STD)
Electropolished Surfaces-Surface Finish
– Cr to Fe ratio≥2:1
– CrO to FeO ratio≥3:1
(Standard spec : SEMASPEC 90120403-STD)
– The valves meet the oxide layer depth and surface contamination as the depth of the oxide layer≥20 after substration of the carbon layer.
– The carbon layer is layer≤10.
– The Maximum Surface Contamination is according to:
Element | Atomic percentage |
Carbon | 30.0 |
Sulfur | 1.0 |
Phosphorus | 2.0 |
silicon | 1.5 |
Nitrogen | 2.0 |
(this test is in accordance with SEMASPEC 91060573-STD)
Cleaning
– All parts are free of emulsion composition and residues involved in the machining process ,and ASREIN Valves are assembled, inspected, tested and packaged in a Class 10 Clean room.
Packging
– Standard packed in a double bad and the inner bag contains ultra pure nitrogen.