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JINWOO ENGINEERING

Manufacturer of Automobile facility, Super precision welding facility, Measuring inspection facility, Electron gun production facility
Name

Halogen Lamp

Model H8/9/11/16
Series Light Bulb
Product Description

Equipment Overview & Specification

JINWOO ENGINEERING Halogen Lamp H8/9/11/16

Equipment Overview

Among the automobile Head Light Bulb manufacturing processes, Capsule Line and Assembly Line, apply to the Assembly Line and composed In Line.
PS) Capsule Line equipment feed is also available upon request for Proposal.

Equipment Specification

Produced Model

(H8, H9, H11) Filament for both DC12 and DC24

Capacity & Control

UPEH = 1,440ea [Tact Time = 2.5Sec/ea]

Production Speed control by Inverter

In line system

Material

Capsule Assembly

①Adapter ② S-ring ③ Base ④ Cap ⑤ L-Ring

Equipment Composition

#1. Capping & Focusing

1 Cell

#2. Top Coating

1 Cell

#3. Vision Inspection & Marking

1 Cell

#4. L-ring Inserting

1 Cell

#5. Auto Burning

1 Cell

#6. Unloading

1 Cell

 

JINWOO ENGINEERING Halogen Lamp H8/9/11/16 1

 

 

Main Assembly Line (Post-Process)

Overview

The Cell assembles Capsule with the Adapter, S-Ring, and Base, then X, Y, Z, C-axis Stage is aligned with light center and nominal dimension from center of the Base using a Servo Motor followed by Laser Welding and Ar Welding of the terminal.

JINWOO ENGINEERING Halogen Lamp H8/9/11/16 2

Overview

Cell dispenses Silicon to Ar Welded section of the Bulb Base and paint is coated on the top part of the Capsule, then the bulb undergoes Hot Blower, initiator, electric heater, and Gas Burner heat drying. 

JINWOO ENGINEERING Halogen Lamp H8/9/11/16 3

Overview

Final visual inspection of the H8 Bulb nominal dimension is conducted; caps are automatically fed into acceptable products for assembly; and Ink Pad Marking is then performed. 

JINWOO ENGINEERING Halogen Lamp H8/9/11/16 4

Overview

The L-Ring is automatically fed into the Bulb for assembly. 

JINWOO ENGINEERING Halogen Lamp H8/9/11/16 5

Overview

The completed Bulb of the Bulb is turned On for a specified amount of time then Watt, Current, and Resistance test is conducted to identify good quality products.
The selected bulbs are then loaded into the finished product Tray. 

JINWOO ENGINEERING Halogen Lamp H8/9/11/16 6

Overview

In this Cell, the equipment Picks Up the finished Bulb using 5 hands of the 2-axis Cartesian coordinate robot and moves the bulb on to the Tray; the Tray is then transported to the BSF [Buffer Stock Feeder] for multi-layer stacking. 

JINWOO ENGINEERING Halogen Lamp H8/9/11/16 7